--- title: The Solution to Maintenance-Free Wireless Connectivity Solution? BIC Inductive Couplers! description: Inductive coupler from Balluff can make a significant contribution to improving equipment where equipment operation places a heavy load or where frequent disconnection causes connector degradation. image: https://blog.innovatingautomation.asia/hubfs/Blog/APac%20Blog/JP/Maintenance-Free%20Wireless%20Connectivity%20Solution%20-%20Inductive%20Coupler%20BIC%20Application/BLG_2010_02_3.jpg --- Document [![](https://www.balluff.com.cn/img/nav-logo-big@2x.png) ![](https://blog.innovatingautomation.asia/hs-fs/hubfs/Balluff_Logo.png?width=230&name=Balluff_Logo.png)](https://www.innovatingautomation.asia/?hsLang=en) [![](https://blog.innovatingautomation.asia/hubfs/Blog/earth.png) EN](https://blog.innovatingautomation.asia/) - [![](https://blog.innovatingautomation.asia/hubfs/APac%20Flag/Rounded%20Square/china.png) 中文](https://blog.innovatingautomation.asia/cn/?hsLang=en) - [![](https://blog.innovatingautomation.asia/hubfs/APac%20Flag/Rounded%20Square/japan.png) 日本語](https://www.innovatingautomation.asia/jp/?hsLang=en) - [![](https://blog.innovatingautomation.asia/hubfs/APac%20Flag/Rounded%20Square/south-korea.png) 한국어](https://www.innovatingautomation.asia/kr/?hsLang=en) - Product ![](https://app01.balluff.com/image-fit/497-254/fileadmin/user_upload/products/sensors/thumb_overview_sensors.jpg) [Sensors](https://www.innovatingautomation.asia/tag/sensors?hsLang=en) 工业自动化全面解决方案 – 一站式服务。 ![](https://app01.balluff.com/image-fit/497-254/fileadmin/user_upload/products/rfid/thumb_overview_rfid.jpg) [RFID](https://www.innovatingautomation.asia/tag/rfid?hsLang=en) 在生产过程中实现自动识别和回溯。 ![](https://app01.balluff.com/image-fit/497-254/fileadmin/user_upload/products/machine-vision_optical-identification/thumb_overview_machine-vision_optical-identification.jpg) [Machine Vision and Optical Identification](https://www.innovatingautomation.asia/tag/machine-vision-and-optical-identification?hsLang=en) 基于摄像头的目标和过程控制以及光学识别，适用于自动化。 ![](https://app01.balluff.com/image-fit/497-254/fileadmin/user_upload/products/human-machine-interface/thumb_overview_human-machine-interface.jpg) [Human Machine Interfaces](https://www.innovatingautomation.asia/tag/human-machine-interfaces?hsLang=en) 利用我们的人机界面您可以一目了然地浏览各种运行状态。 ![](https://app01.balluff.com/image-fit/497-254/fileadmin/user_upload/products/safety/thumb_overview_safety.jpg) [Safety](https://www.innovatingautomation.asia/tag/safety?hsLang=en) 凸显巴鲁夫优异品质的安全性。 ![](https://app01.balluff.com/image-fit/497-254/fileadmin/user_upload/products/industrial-networking/thumb_overview_industrial-networking.jpg) [Industrial Networking](https://www.innovatingautomation.asia/tag/industrial-networking?hsLang=en) 横跨所有生产层面的信息交换确保在整个过程中获得最佳性能。 ![](https://app01.balluff.com/image-fit/497-254/fileadmin/user_upload/products/power-supplies/thumb_overview_power-supplies.jpg) [Power Supplies](https://www.innovatingautomation.asia/tag/power-supplies?hsLang=en) 既能配合防护等级达到IP20和IP67的Heartbeat®功能... ![](https://app01.balluff.com/image-fit/497-254/fileadmin/user_upload/products/connectivity/thumb_overview_connectivity.jpg) [Connectivity](https://www.innovatingautomation.asia/tag/connectivity?hsLang=en) 非常适合于标准化及灵活地应用在工业环境中。 ![](https://app01.balluff.com/image-fit/497-254/fileadmin/user_upload/products/accessories/thumb_overview_accessoires.jpg) [Accessories](https://www.innovatingautomation.asia/tag/accessories?hsLang=en) 无论机械还是电子产品：巴鲁夫始终为您提供合适的附件。 - Industries ![](https://app01.balluff.com/image-fit/471-176/fileadmin/user_upload/industries/mobility/overview_industrie_mobility.jpg) [Automobile industry and suppliers](https://www.innovatingautomation.asia/tag/automobile?hsLang=en) - 铸造车间 - 动力总成车间 - 冲压车间 - 焊装车间 - 涂装车间 - 总装车间 - 新能源汽车 ![](https://app01.balluff.com/image-fit/471-176/fileadmin/user_upload/industries/filling-packing/overview_packaging.png) [Packaging, Foods and Beverages](https://www.innovatingautomation.asia/tag/packaging-foods-and-everages?hsLang=en) - 应用案例 - 料位探测 - 高压清洗和卫生 - 过程改进和诊断 - 识别生产及加工过程中的错误 ![](https://app01.balluff.com/image-fit/471-176/fileadmin/user_upload/industries/drive-technology_new/pic_overview_drive-technology.png) [Electric Drive Technology](https://www.innovatingautomation.asia/tag/electric-drive-technology?hsLang=en) - 集成于线性和旋转驱动装置中 - 力矩马达中的位置反馈 - 用于线性直接驱动装置的反馈系统 - 过程改进和诊断 - 检测极限和特定位置 ![](https://app01.balluff.com/image-fit/471-176/fileadmin/user_upload/industries/fluid-power-technolgy/overview_fluid-power-technology.png) [Fluid Power Technology](https://www.innovatingautomation.asia/tag/fluid-power-technology?hsLang=en) - 使用IO-Link实现多样化性能 - 在液压装置中探测活塞和阀门位置 - 适用所有液压缸的精确反馈系统 - 独立紧凑的液压驱动 - 从液压系统到数字化动力解决方案 - 智能化气动驱动 - 安全关闭流体驱动 ![](https://app01.balluff.com/image-fit/471-176/fileadmin/user_upload/industries/plastic_rubber_tires/overview_industrie_plastic-rubber-tires.jpg) [Plastic, Rubber and Tires](https://www.innovatingautomation.asia/tag/plastic-rubber-and-tires?hsLang=en) - 塑料 - 橡胶和轮胎 - 系统 — Mold-ID ![](https://app01.balluff.com/image-fit/471-176/fileadmin/user_upload/industries/energie/overview_industrie_energy.jpg) [Energy](https://www.innovatingautomation.asia/tag/energy?hsLang=en) - 石油和天然气开采 - 传统发电厂 - 太阳能 - 水力发电 - 风力发电 - 液压系统 ![](https://app01.balluff.com/image-fit/471-176/fileadmin/user_upload/industries/steel-industrie_new/overview-industry-steel.jpg) [Steel and Metallurgical Industry](https://www.innovatingautomation.asia/tag/steel-and-metallurgical-industry?hsLang=en) - 炼焦机、炼焦炉组和输送设备 - 高炉和电弧炉 - 热轧和厚板的生产 ![](https://app01.balluff.com/image-fit/471-176/fileadmin/user_upload/industries/semiconductor-industrie_new/overview-industry-semiconductor.png) [Semiconductor Industry](https://www.innovatingautomation.asia/tag/semiconductor-industry?hsLang=en) - 填充液位和泄漏检测 - 晶片加工 - 真空应用 ![](https://app01.balluff.com/image-fit/471-176/fileadmin/user_upload/industries/metallworking/overview_industrie_metalworking.jpg) [Metalworking](https://www.innovatingautomation.asia/tag/metalworking?hsLang=en) - 车削 - 铣削 - 冲压 - 主轴、夹盘、回转台 - 处理、运输和过程监控 - 刀具识别 ![](https://app01.balluff.com/image-fit/471-176/fileadmin/user_upload/industries/life-science/overview-industry-life-science.jpg) [Life Science](https://www.innovatingautomation.asia/tag/life-science?hsLang=en) - 检测和跟踪目标 - 独特的完全定制产品 - 流体处理 - About us Telephone 上海 86 21 5089 9970 北京 86 10 6378 9606 天津 86 22 8793 8661 Location 上海 上海市浦东新区成山路800号云顶国际商业广场A座8层 北京 北京市丰台区富丰路2号星火科技大厦2112室 See All - PRODUCTS - Sensors - RFID - Machine Vision and Optical Identification - Human Machine Interfaces - Safety - Industrial Networking - Power Supplies - Connectivity - Accessories - INDUSTRIES - Automobile industry and suppliers - Packaging, Foods and Beverages - Electric Drive Technology - Fluid Power Technology - Plastic, Rubber and Tires - Packaging, Foods and Beverages - Energy - Steel and Metallurgical Industry - Semiconductor Industry - Metalworking - Life Science - EN - [![](https://blog.innovatingautomation.asia/hubfs/APac%20Flag/Rounded%20Square/china.png) 中文](https://www.innovatingautomation.asia/cn?hsLang=en) - [![](https://blog.innovatingautomation.asia/hubfs/APac%20Flag/Rounded%20Square/japan.png) 日本語](https://www.innovatingautomation.asia/jp/?hsLang=en) - [![](https://blog.innovatingautomation.asia/hubfs/APac%20Flag/Rounded%20Square/south-korea.png) 한국어](https://www.innovatingautomation.asia/kr/?hsLang=en) [>> Back to homepage](https://blog.innovatingautomation.asia/) # The Solution to Maintenance-Free Wireless Connectivity Solution? BIC Inductive Couplers! Posted by [Hirokazu Tsunoda](https://blog.innovatingautomation.asia/author/hirokazu-tsunoda) on Nov 23, 2020 5:55:20 PM In a production plant, there are countless cables stretching in every direction. If even one of these cables is damaged, the whole production line may be stopped. As a result, on the rotation table, or the place where cables are repeatedly attached and detached such as cell production line and robot tool change, regular maintenance or frequent replacement of components as preventative maintenance is required. Inductive couplers from Balluff are a connected system which transmits control signal/ data and power with few millimeters air gaps. These systems can make a significant contribution to improving equipment where equipment operation places a heavy load or where frequent disconnection causes connector degradation.   ##### What is an inductive coupler? An inductive coupler consists of two types of devices: a "base" on the control side and a "remote" on the device side. The system has the operating principle of electromagnetic induction, and the technology has proven its utility and reliability in wireless charging, and RFID. Balluff's inductive coupler can support an output of up to 1.7A, but as the distance between base and remote increases, the amount of transmitted power may decrease. ![BLG_2010_02_1](https://blog.innovatingautomation.asia/hs-fs/hubfs/Blog/APac%20Blog/JP/Maintenance-Free%20Wireless%20Connectivity%20Solution%20-%20Inductive%20Coupler%20BIC%20Application/BLG_2010_02_1.jpg?width=544&name=BLG_2010_02_1.jpg) ##### Maintenance-free wiring for the rotation table Sensors are mounted on the rotation table to hold and check the seating of the work piece. A slip ring is traditionally used to transmit these signals and provide power. However, due to its mechanism, slip rings are subject to deterioration and require regular maintenance or replacement. ![BLG_2010_02_2](https://blog.innovatingautomation.asia/hs-fs/hubfs/Blog/APac%20Blog/JP/Maintenance-Free%20Wireless%20Connectivity%20Solution%20-%20Inductive%20Coupler%20BIC%20Application/BLG_2010_02_2.jpg?width=274&name=BLG_2010_02_2.jpg) Replacing it with an inductive coupler allows for wear-free signal transmission and power delivery because there is no mechanical contact. Installation is simplified as the remote and base only need to be installed facing each other after rotation.  This means permanently increased equipment availability with no maintenance required!   ##### Check the seating of the workstation The inductive coupler is the ideal system for acquiring seating confirmation signals when a work piece is transferred to the workstation in cell production. Simply place the pedestal or pallet in place. You have a system that allows you to get an instant seating confirmation signal. It subsequently eliminates connector degradation due to the connection and it improves the tact time. In addition, the requirement for placing cooperative robots instead of humans in cell production are also increasing in demand. This system can contribute to a fully automated cell production system. ##### Non-contact robot tool exchange For multi-product productions, the production line requires flexibility. Because robots also transport a wide variety of products and workpieces, they also require to be operated with a variety of tools. Many robot tool changers systems use a ball coupling system. However, at a customer's site, there was frequent sudden downtime due to wear of ball coupling. Such downtimes are detrimental to the production plan. Therefore, the customer needed to replace it regularly. The customer then replaced the system to an IO-Link inductive coupler and IO-Link I/O hub. Yhus the customer eliminated the mishap due to wear. This saved their time for replacing and parts cost. Finally the production line keeps expect manufacturing yield. Replacing the system to IO-Link inductive coupler and IO-Link I/O hub, the customer can eliminate the trouble due to wear and save the time for replacing and parts cost. Additionally, the integrated ID function in I/O hub, the system can identify the type of robot tool. It eliminates the trouble of using the wrong robot tool.   ![BLG_2010_02_3](https://blog.innovatingautomation.asia/hs-fs/hubfs/Blog/APac%20Blog/JP/Maintenance-Free%20Wireless%20Connectivity%20Solution%20-%20Inductive%20Coupler%20BIC%20Application/BLG_2010_02_3.jpg?width=750&name=BLG_2010_02_3.jpg)   [For more information please head over to our website.](https://www.balluff.com/local/au/productfinder/#/ca/A0009/cg/G0905) Topics: [wireless](https://blog.innovatingautomation.asia/tag/wireless), [coupler](https://blog.innovatingautomation.asia/tag/coupler), [rotation](https://blog.innovatingautomation.asia/tag/rotation), [robot](https://blog.innovatingautomation.asia/tag/robot), [cell](https://blog.innovatingautomation.asia/tag/cell), [maintenancefree](https://blog.innovatingautomation.asia/tag/maintenancefree) - [Tweet](https://twitter.com/share) TAGS [PredictiveMaintenance](https://blog.innovatingautomation.asia/tag/PredictiveMaintenance) [ConditionMonitoring](https://blog.innovatingautomation.asia/tag/ConditionMonitoring) [RFID](https://blog.innovatingautomation.asia/tag/rfid) [MachineVision](https://blog.innovatingautomation.asia/tag/machinevision) [SmartCamera](https://blog.innovatingautomation.asia/tag/smartcamera) [IO\_Link](https://blog.innovatingautomation.asia/tag/io_link) [intralogistics](https://blog.innovatingautomation.asia/tag/intralogistics) [Automobile](https://blog.innovatingautomation.asia/tag/automobile) [IIoT](https://blog.innovatingautomation.asia/tag/iiot) [high temperature](https://blog.innovatingautomation.asia/tag/hightemperature) [industry\_4.0](https://blog.innovatingautomation.asia/tag/industry_4.0?hsLang=en) ### Subscribe for more [![New Call-to-action](https://no-cache.hubspot.com/cta/default/7010809/43c13478-58e0-42a3-af82-b5e6159d8af8.png)](https://cta-redirect.hubspot.com/cta/redirect/7010809/43c13478-58e0-42a3-af82-b5e6159d8af8) Document © Balluff Automation - [![](https://app01.balluff.com/image-fit/30-30/fileadmin/user_upload/germany/icons/fb-icon.png)](http://www.facebook.com/Balluffworldwide) - [![](https://app01.balluff.com/image-fit/30-30/fileadmin/user_upload/germany/icons/linkedin-icon.png)](http://www.linkedin.com/company/5340578?trk=prof-exp-company-name) - [![](https://app01.balluff.com/image-fit/30-30/fileadmin/user_upload/germany/icons/tweet-icon.png)](http://twitter.com/balluff?lang=de) - [![](https://app01.balluff.com/image-fit/30-30/fileadmin/user_upload/germany/icons/youtube-icon.png)](http://www.youtube.com/user/BalluffSensors) [General Terms and Conditions](https://www.balluff.com.cn/en/cn/documents/general-sales-terms-and-conditions/) [Contact](https://www.balluff.com.cn/en/cn/contacts/contact/) [Imprint](https://www.balluff.com.cn/en/cn/documents/imprint/) [Privacy Statement](https://www.balluff.com.cn/en/cn/documents/privacy-statement/)